Process of tshirt & apparel manufacturing – Tirupur

Home » Process of tshirt & apparel manufacturing – Tirupur

Garment manufacturing process

Client Meeting:
Our expertise would gather all the requirements from the buyer and calculate most accurate production cost. Then Pricing along with GSM, Fabric Composition,  Print or Embroidery or Embossing details, Packing details would be discussed and MOU would be arrived and details would be communicated by email

Sampling:
Post MOU, Sampling of the garment in actuals would be commenced. According the order quanity, Charges may or may not be collected. Sampling would be sent to the buyers and post approval. Next mentioned procedures for bulk production would be commenced.

Yarn Sourcing:
According to requirements, Combed or semi combed yarns are sourced with needed counts in cases for garment manufacturing. Sourcing would be from certified spinning mills so there is no lag in quality whatsoever.

Knitting:
Knitting happens with various dia according to needs of the requirement. Loop Length and type of knit would be conveyed and greige fabric would be obtained.

Dyeing:
Knitted fabric is then sent to High end Soft Flow Dyeing. According to lab dips, Dyeing of fabric would be commenced and dyed for specific hours to arrive the needed shade of the fabric then fabric would undergo padding & dried to absolutely no moisture

Washing:
If there is a process required, Bio wash or chemical wash is proceeded

Compacting & Heat Setting:
Completely dried fabric would be then compacted for fabric relaxation

Cutting:
Compacted fabric is spread over larger lays. With the help of approved patterns, marking is performed and automatic machines cuts the fabric with very less of fabric wastage.

Printing & Embroidery:
Fabric cut is then isolated to add different addons like printing & embroidery.

Print profile for tshirts cover:

Non-PVC printing
Discharge printing
Plastisol prints
Gel prints,
Matt prints
Embossing
Foil Print,
Hi-density sticker
Hi-density rubber print
Leather patches
Doom patches
sticker printing
Pigment printing

Embroidery Profile for tshirts cover:
Taping embroidery
Cording embroidery
Chenille Embroidery
Sequence Embroidery ( 4-way stitch for toddlers & neck balanced measurement )

Sewing:
All the cut pieces after the respective processes would be collected and articulated production plan for sewing would proceed & reports of quality, quantity, safety control would be seeked every hour on hour

Checking:
Every single garment would have to pass the internal quality inspection for the wrong stitches, holes & safety measures of needles would be thoroughly checked and then will be sent to ironing & tagging. We take an extra step in checking when it comes to toddlers

Packing & Shipping:
Several measures are keenly taken in this process according to fabric to avoid creasing issues. Fabric composition is keenly examined and suitable packing for the flat hangers & hanging shipments are shipped